How it Works

The expander drives a generator, converting work energy that would otherwise be lost across the JT valve into electricity without combustion. By removing this energy from the gas stream, outlet gas temperatures become colder. Electricity generated by the expander can be used to power heat tracers as means to prevent hydrate formation and lower methanol consumption. It can also be used to offset power consumed by jack pumps or other onsite equipment such as lighting and security cameras.

The expander skid is a Class I Div II 'plug-n-play' system that ties directly into any operating JT skid. The package includes remote monitoring, PLC controller, isolation and control valves, sensors, PSV, and other necessary safety features. If the expander needs servicing, the isolation valves redirect flow back across the JT valve, preventing any unwanted production downtime during the handoff.  

About the Expander

The expander is rated to 1,440 MWP at the inlet with a max ∆P of 1,000 psi between intake and exhaust.  As a rotary positive displacement device, it operates at low speed (less than 4,000 rpm) and can process “wet” gas even if flow rates constantly vary. The design is inherently self-cleaning, making freeze-up and scaling from field gas impurities a non-issue.  

Expander skid sizes include: 2, 5, and 10mmcfd.  The first 2mmcfd expander skids will be available late 2025, and the others will follow soon thereafter. 

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